INNOVATIONS IN RESIN APPLICATION: REDUCING WASTE IN TRANSFORMER CASTING PROCESSES

Abstract

Material waste, economic inefficiencies, and environmental effect owing to excess resin consumption are major difficulties faced by the resin cast transformer manufacturing business. This case study delves at creative approaches to minimising resin waste during casting without sacrificing product performance or quality. Finding critical areas for waste minimisation without sacrificing structural integrity, the research analyses process optimisation, mould design enhancements, and enhanced resin application methods. Automated dispensing systems, viscosity control, and recycling procedures reduce resin waste by [X%], resulting to cost savings and enhanced sustainability. This is shown via real-world application in an industrial context. The results show that these technologies may be used more widely in the transformer manufacturing industry, which would be good for the environment and the economy.